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Evidence Guide: MEM48003 - Monitor nonferrous melting and casting processes

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

MEM48003 - Monitor nonferrous melting and casting processes

What evidence can you provide to prove your understanding of each of the following citeria?

Determine job requirements

  1. Follow standard operating procedures (SOPs)
  2. Comply with work health and safety (WHS) requirements at all times
  3. Use appropriate personal protective equipment (PPE) in accordance with SOPs
  4. Identify job requirements from work information
Follow standard operating procedures (SOPs)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Comply with work health and safety (WHS) requirements at all times

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Use appropriate personal protective equipment (PPE) in accordance with SOPs

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify job requirements from work information

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify specifications for required casting

  1. Identify required material specifications
  2. Identify mould requirements
  3. Identify any special appropriate requirements
Identify required material specifications

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify mould requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify any special appropriate requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Verify metal charges to melting

  1. Select required components to give the required metal specification
  2. Calculate required charge of each component
  3. Recommend changes and/or additions to the charge
  4. Monitor the preparation of the charge including checking for contaminants
Select required components to give the required metal specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Calculate required charge of each component

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Recommend changes and/or additions to the charge

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor the preparation of the charge including checking for contaminants

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor furnace operation

  1. Check that the furnace is in good operational condition and that appropriate lining is present
  2. Identify need for maintenance and/or repairs and organise accordingly
  3. Monitor a melt to ensure the product meets specification
Check that the furnace is in good operational condition and that appropriate lining is present

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify need for maintenance and/or repairs and organise accordingly

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor a melt to ensure the product meets specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor pouring of molten metal

  1. Check pouring is to procedures
  2. Take required samples for analysis
  3. Identify hazards in the metal melting and pouring process
  4. Assess the risks arising from those hazards
  5. Implement procedures to control those hazards in line with procedures and duty of care
Check pouring is to procedures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Take required samples for analysis

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify hazards in the metal melting and pouring process

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assess the risks arising from those hazards

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Implement procedures to control those hazards in line with procedures and duty of care

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Required Skills and Knowledge